Manufacturing

Smart Manufacturing

Leveraging its extensive experience in lithium-ion battery manufacturing, Linergy advances along a clear evolution path from automation to digitalization and intelligent manufacturing, building a data-driven smart manufacturing system that enables continuous process optimization and intelligent decision-making.

Guided by customer needs, Linergy leverages advanced technologies such as AI and big data to deeply integrate manufacturing technologies with information technologies, delivering smart manufacturing solutions for diverse application scenarios and supporting the high-quality delivery of diversified and differentiated products.

Process & Quality Module
Production & Manufacturing Module
Equipment Module

- Quality Digitalization
  
  Digital Traceability/Inspection/Analysis
  
  Product Lifecycle Quality Traceability Platform
  Machine Vision (AVI) Quality Inspection
  FA (Failure Analysis) Anomaly Analysis Digital Platform
- Process Digitalization
  
  Single/Cross-Process Optimization Improves Y*U
  
  Virtual Metrology @ DV/Moisture Content
  Single/Cross-Process Optimization Control @ Coating/Winding
  Input & Output Parameter Closed Loop
- Control Tower Management
  
  Real-time Transparent Intelligent Operations Brain
  
  Transparent Operations Real-time Perception
  
  Efficient Resource Scheduling and Allocation
  
  Intelligent Analysis to Assist Decision-Making
- Lean Site Management
  
  Lean and Thriving Perfect Site
  
  5S+1, Std Work (Standardized Work)
  TPM, VSM
  Fresh Fish Market, Line Balancing
- Digital Planning & Delivery
  
  Maximizing Utilization of Quality Resources
  
  Extreme Delivery
  Digital Master Planning + Micro-Planning
  ERP + APS + MES Collaborative Connectivity
- Digital Equipment Management
  
  A(M)PC Improves OEE
  
  Real-time Equipment Status Monitoring
  Predictive Maintenance for Key Mechanisms
  Optimal Operating Parameters based on APC
- Process Digitalization
  
  Single/Cross-Process Optimization Improves Y*U
  
  Virtual Metrology @ DV/Moisture Content
  Single/Cross-Process Optimization Control @ Coating/Winding
  Input & Output Parameter Closed Loop

- Quality Digitalization
  
  Digital Traceability/Inspection/Analysis
  
  Product Lifecycle Quality Traceability Platform
  Machine Vision (AVI) Quality Inspection
  FA (Failure Analysis) Anomaly Analysis Digital Platform
- Process Digitalization
  
  Single/Cross-Process Optimization Improves Y*U
  
  Virtual Metrology @ DV/Moisture Content
  Single/Cross-Process Optimization Control @ Coating/Winding
  Input & Output Parameter Closed Loop
- Control Tower Management
  
  Real-time Transparent Intelligent Operations Brain
  
  Transparent Operations Real-time Perception
  
  Efficient Resource Scheduling and Allocation
  
  Intelligent Analysis to Assist Decision-Making
- Lean Site Management
  
  Lean and Thriving Perfect Site
  
  5S+1, Std Work (Standardized Work)
  TPM, VSM
  Fresh Fish Market, Line Balancing
- Digital Planning & Delivery
  
  Maximizing Utilization of Quality Resources
  
  Extreme Delivery
  Digital Master Planning + Micro-Planning
  ERP + APS + MES Collaborative Connectivity
- Digital Equipment Management
  
  A(M)PC Improves OEE
  
  Real-time Equipment Status Monitoring
  Predictive Maintenance for Key Mechanisms
  Optimal Operating Parameters based on APC
- Process Digitalization
  
  Single/Cross-Process Optimization Improves Y*U
  
  Virtual Metrology @ DV/Moisture Content
  Single/Cross-Process Optimization Control @ Coating/Winding
  Input & Output Parameter Closed Loop

Extreme Products Quality
Extreme Products Quality
Over 1000 quality control points per product variant
Dimensional control from the nanoscale to the kilometer scale
Industry-leading level of coating weight COV < 0.3%
Electrode coating thickness precision: +1μm, surpassing the industry standard by 33%
Electrode sheet slitting precision:+0.4mm
Extreme High Efficiency
Extreme High Efficiency
Acceleration to speeds of 100m/min
Fastest production rate: one cell every 0.17 seconds
Fully continuous high-speed dispersion system, boosting efficiency by 400%
Extreme Precision Intelligence
Extreme Precision Intelligence
Fine-grained data traceability from the electrode to the battery pack
Online real-time inspection across all production stages
Electrode coating thickness data granularity: 1mm
Full lifecycle manufacturing process data for every single cell
Big data traceability spanning 10+ years
Extreme Low Energy Consumption
Extreme Low Energy Consumption
Fully continuous high-speed slurry mixing technology, boosting efficiency while reducing energy consumption by over 50%
Intelligent oven closed-loop optimization, improving energy efficiency by 30%

Excellent Quality

End-to-End Quality Integration

End-to-End Quality Integration

Quality management is embedded throughout the entire product journey—from concept and design to validation, mass production, and post-sales feedback. This closed-loop system ensures uncompromised control at every stage of the product lifecycle.
Comprehensive Quality Assurance

Comprehensive Quality Assurance

Digital integration across procurement, order and delivery ensures 100% supply continuity. Our dual-tier logistics network guarantees zero-delay delivery worldwide, while a world-class lab conducts comprehensive testing to validate safety, performance and material integrity.
Globally Certified Quality

Globally Certified Quality

Certifications across major markets—including Europe, the US, Japan, and China—ensure full compliance with global service and market access requirements.